Discrete & Industrial
Achieve Your Full Manufacturing Potential
Unlock Your Manufacturing Potential: Solutions for Discrete and Industrial Operations, Performance, and Quality
For over two decades, Flexware Innovation has helped discrete and industrial manufacturers to gain greater control and efficiency in their production processes. We design and deploy complete solutions for process control & automation, tracking & traceability, production analytics, and more. These solutions are used to make discrete products like automotive parts, appliances, airplanes, and other similar products. From raw material procurement to finished product packaging, our engineers are well-versed in every stage of production.
We help small to Fortune 500 discrete manufacturing companies become more profitable by lowering costs, expediting the development of new products, increasing output, and eliminating waste. When it comes to quality, safety, and compliance with regulations, we can guarantee the highest standards.
Manufacturing Execution Systems (MES)
Gain efficiency with OEE, downtime tracking, automated change-over, track & trace, and SPC
Automation
Design, testing, and integration for process control & automation
ERP Integration
Integration with ERP, MRP, and other production management software
HMI / SCADA
Optimize plant operations with visual control interfaces
Business Intelligence
Enable data-driven decisions and optimize operations with predictive analytics
Emerging Technologies
Stay ahead of the curve with Smart edge devices, real-time locating systems, AI & machine learning
Our discrete & industrial expertise
Downtime Tracking & OEE
Factory KPI Real-Time Tracking
Productivity Data Mining & Reporting
Event and Alarm Management
Data Historians
Vision Systems
Barcode Labeling
ID Identification
Enterprise-Wide Discrete & Industrial Technology Solutions
Whether you’re aiming to roll out a comprehensive Manufacturing Execution System (MES), improve visibility to key metrics, or enhance a specific aspect of your operations, Flexware Innovation can help.
By unlocking the full potential of your manufacturing operations, you can:
- Improve product quality
- Reduce scrap and waste
- Eliminate just-in-case inventory
- Minimize lead time
- Reduce time-to-market
- Improve traceability
- Reduce machine downtimes
- Make more informed decisions about production through real-time data and reporting
- Improve throughput
- Synchronize global plant activities
- Track shop floor materials and activities in real-time
Eliminate the stress of outdated infrastructure and unexpected downtime!
Don’t let outdated equipment and processes hold you back. We have the tools and expertise to help you modernize your operations.
Our Process
At Flexware Innovation, we understand that every organization has unique requirements. We take the time to understand your business, then tailor solutions to help you enhance the efficiency, effectiveness, and overall value of your operations.
We help some of the largest companies in the world solve their most complex manufacturing challenges. Let us help you improve your operations.
Schedule a call with our experts.
We’ll discuss the problem you’re trying to solve and collaborate on the best strategy to solve it.
We develop your solution.
We develop your solution.We build and implement your customized solution with your input every step of the way.
Witness the transformation.
Witness the transformation.Reach new levels of manufacturing excellence through optimized efficiency, productivity, and performance.
Customer Case Studies
Legacy Equipment Automation Upgrades
Flexware Innovation assisted a major automotive parts distributor whose outdated hardware caused major production delays, reducing efficiency by 50%. We engineered a solution that gave the customer complete control over their system, resulting in significantly less downtime.
Custom MES Development & Deployment
Flexware Innovation helped a worldwide automotive technology leader upgrade a subsidiary’s outdated MES, which was generating major challenges in brake assembly operations across 9 manufacturing facilities. The customer significantly enhanced their OEE by using Flexware’s Spark MES solution, powered by Ignition.
“Our company has had a long history with Flexware. Flexware delivered many successful HMI/SCADA solutions in our facility in the late 1990’s. Most recently, Flexware is delivering a full MES solution to our facility and is instrumental in the start-up of 2 brand new manufacturing lines. Their technical expertise, vision, and work ethic are second to none.”
– MES Program Manager | Discrete and Industrial Manufacturer
Technologies to Boost Discrete & Industrial Operations
Flexware specializes in various technologies commonly utilized in discrete and industrial manufacturing industries to enhance efficiency and operations. As a technology-agnostic company, we collaborate with our clients to identify their specific needs and issues and suggest the most appropriate technology solutions. Listed below are examples of these technologies.
Say goodbye to production bottlenecks and inefficiencies!
WWith Flexware Innovation, you can take your manufacturing operations to new heights. Our team of experts will work with you to identify opportunities for improvement and provide innovative solutions tailored to your unique needs. Contact us today to learn more about how we can help you revolutionize your production.