Rockwell Automation System Integrator Partner
Powering Manufacturing Excellence with Rockwell Automation Solutions
As a Rockwell Automation Silver System Integrator Partner, Flexware Innovation delivers thousands of hours of Rockwell solutions annually. We specialize in implementing, modernizing, and optimizing control, process, and power systems to help manufacturers improve efficiency, measure results, and maximize return on investment.
With decades of expertise in batch process, legacy migration, and historian applications, we help manufacturers connect the shop floor to the top floor, ensuring seamless data flow and smarter decision-making.
Rockwell Automation System Integrator Disciplines
Flexware leverages Rockwell Automation solutions to power manufacturing, enhance efficiency, and improve real-time data visibility. Our expertise in Control, Process, and Power helps modernize legacy systems, optimize production, and reduce energy costs.
We implement Rockwell’s Integrated Architecture, ensuring plant-wide optimization through advanced control solutions. Our expertise covers:
- Scalable Control Systems – Right-sized automation solutions tailored to your manufacturing needs.
- Real-Time Data Integration – Connecting control and business systems for actionable insights.
- Visualization – Build and deploy intuitive HMI visualization.
- Control Panel Design & Build – Custom-built panels integrating Rockwell PLCs, HMIs, and networking.
Key Technologies:
- Logix – Scalable automation controllers with a unified control engine.
- Kinetix – High-performance motion control solutions.
- Stratix – Secure, scalable industrial networking solutions.
- View – Advanced HMI and visualization for real-time monitoring.
- PowerFlex – Variable-speed motor control for enhanced efficiency.
We design, develop, and deploy PlantPAx Distributed Control Systems (DCS) to create flexible, scalable, and future-ready manufacturing environments.
- Modern DCS Deployments – Integration of Rockwell’s PlantPAx® for process automation.
- Batch & Recipe Management – FactoryTalk® Batch & Brew for precision production.
- Legacy Control System Upgrades – Replacing outdated DCS systems with modern, Rockwell-based solutions.
- Skid Equipment Development – Pre-engineered, modular process automation solutions that integrate with PlantPAx® for batch, chemical, and pharmaceutical manufacturing.
We help manufacturers optimize power distribution, energy management, and motor control with Rockwell’s power and drive technologies.
- Low & Medium Voltage Drive Systems – Enhancing operational efficiency with PowerFlex™ drives and MCC systems.
- Power Distribution Design – Ensuring electrical system reliability and performance.
Common Challenges We Solve
Legacy System Migrations
Replacing outdated PLC and SLC systems with modern ControlLogix® and CompactLogix™ platforms, ensuring long-term support and scalability
Batch Process Optimization
Implementing PlantPAx® batch solutions to automate recipe management, improve production consistency, and reduce material waste
Real-Time Data Integration
Connecting ControlLogix® PLCs with FactoryTalk® Historian and MES systems to provide real-time production insights for better decision-making
Energy & Power Management
Deploying PowerFlex™ drives and Rockwell’s PQ&EM solutions to monitor energy consumption, optimize motor efficiency, and reduce operational costs
Scalable & Secure Network Infrastructure
Implementing Stratix® industrial network solutions for robust, real-time communication across automation and IT systems.
Process Control System Modernization
Upgrading outdated DCS systems with PlantPAx® to improve reliability, reduce downtime, and enhance plant-wide control
Other Rockwell Solutions
Automation Layer Assessment
Risk & Machine Safety Analysis
Control Panel Build & Design
“Flexware has helped create a strategic vision for our company as it relates to part marking and serialized tracking. With Flexware’s design and development experience, our company’s manufacturing operations will benefit greatly through improved product quality, risk avoidance, and through the use of true metrics and reporting.”
– Manufacturing Manager | Life Sciences Manufacturer
Customer Success Stories
Legacy Equipment Automation Upgrades
Flexware Innovation supported a large automotive parts distributor for several years when their outdated hardware went down causing a massive bottleneck, and reducing facility efficiency by half. Learn how Flexware engineered a solution allowing the customer to gain complete control over their system resulting in considerably less downtime.
Data Migration & Enhanced Reporting
An animal feed manufacturer needed a modern data historian to improve reactor reports and production tracking. With FactoryTalk Historian and OSI PI, they gained real-time data collection, automated reporting, and enhanced traceability. Learn more.
Rockwell Automation Technologies We Use
PlantPAx DCS
ControlLogix® & CompactLogix™
MicroLogix & SLC™ 500
PLC-5® Legacy Support
PanelView™ Visualization
PowerFlex™ Drives & Kinetix Motion Control
Integrated Architecture™ Solutions