Optimizing Automotive Manufacturing for Over 20 Years

Flexware Innovation is located in the heart of North America’s automotive manufacturing world, where we’ve been implementing solutions for tier 1 and tier 2 automotive suppliers for over 20 years.

We help manufacturers modernize and secure their production IT systems to improve efficiency, reduce downtime, and ease compliance with customer requirements.

Our partnerships with technology leaders such as Microsoft, Rockwell Automation, and Emerson; enable us to develop innovative and dependable solutions that drive efficiency, visibility, and cost savings for automotive suppliers.

MES Selection

Process Monitoring & Diagnostics

Gain real-time visibility with alarm management,  notification, & escalation

Automation Engineering

Quality Management Systems & Statistical Process Control

Deliver results that consistently meet customers’ high standards for quality


Information Visualization

Enable data-driven decisions and optimize operations with real-time analytics

HMI/ SCADA Development

Plant Modernization

Optimize production operations with HMI/SCADA visual control interfaces

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Emerging Technologies

Leverage your existing IoT machinery for real-time metrics, AI & machine learning

ERP Integration

Supplier Managed Inventory

Ease operational burdens with collaborative inventory management

Our automotive expertise

  • Plant modernization
  • Automation/Control Systems Engineering
  • QMS & Statistical Process Control
  • Supplier managed inventory
  • Engine test stand application implementation
  • Order picking system for parts implementation
  • Tire pressure process control system implementation
  • Downtime data collection
  • Integration of smart machinery to BI/analytics
  • Control panel design & build
  • PLC programming
  • Execution systems
  • Application development
  • System platform health assessments
  • System specification

Upgrade Your Automotive Operations

Whether you’re aiming to modernize legacy systems, optimize quality, reduce downtime, or enhance data collection; Flexware Innovation can help you design and build the technology systems that will serve your automotive manufacturing business for years to come.

By unlocking the full potential of your operations, you can:

  • Manage capacity & reduce downtime
  • Make data-informed production decisions
  • Ensure accurate tracking/tracing
  • Provide a unified view of operations
  • Track and improve OEE
  • Increase efficiency

Replace your legacy systems with modern technology to improve efficiency & reduce downtime

If outdated technology is holding you back, Flexware Innovation can help you modernize your operations.

Customer Success Stories

Rockwell Automation

Legacy Equipment Automation Upgrades

Discover how Flexware Innovation rescued a major automotive parts distributor from a production disaster! When their outdated hardware hit a critical point, facility efficiency plummeted by 50%. But with our expert engineering, the client gained total system control, drastically reducing downtime and boosting productivity.


Accelerating Customizable MES Solutions

In 2019, Flexware Innovation teamed up with a leading automotive tech company to solve major pain points caused by outdated Manufacturing Execution Systems (MES). Our custom SparkMES™ solution, powered by Ignition, drastically improved overall equipment effectiveness (OEE) for their brake assembly solutions across nine manufacturing sites. Read the case study!


“Our company has had a long history with Flexware. Flexware delivered many successful HMI/SCADA solutions in our facility in the late 1990’s. Most recently, Flexware is delivering a full MES solution to our facility and is instrumental in the start-up of 2 brand new manufacturing lines. Their technical expertise, vision, and work ethic are second to none.”

– MES Program Manager | Automotive Manufacturer

Technologies to Enhance Automotive Manufacturing

Flexware helps clients to apply advanced technology to support efficiency, accuracy and quality in both process and discrete manufacturing. As a technology-agnostic company, we collaborate with our clients to identify their specific needs and issues and suggest the most appropriate technology solutions. Listed below are examples of these technologies.

Mitsubishi Electric
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Our Process

At Flexware Innovation, we understand that every organization has unique requirements. We take the time to understand your business, then tailor solutions to help you enhance the efficiency, effectiveness, and overall value of your operations.

We help some of the largest companies in the world solve their most complex automation, process control, & monitoring challenges. Let us help you improve your operations.

Schedule a call with our experts.

We’ll discuss the problem you’re trying to solve and collaborate on the best strategy to solve it.

We develop your solution.

We build and implement your customized solution with your input every step of the way.

Witness the transformation.

Reach new levels of manufacturing excellence through optimized efficiency, productivity, and performance.

Ready to modernize your manufacturing operations?

Flexware Innovation helps you take your automotive manufacturing operations to a new level. Our team of experts will work with you to identify opportunities for improvement and provide innovative solutions tailored to your unique needs. Contact us today to learn more about how we can help you revolutionize your production.